Development of zeolites and zeolite membranes from Ahoko Nigerian kaolin
Abstract
Zeolites and zeolite membranes are two important advanced chemical materials which are widely used in chemical processes. The manufacture of these materials usually involves the use of expensive chemicals. This study involves the use of Ahoko Nigerian kaolin (ANK) as precursor material for the development of zeolites and zeolite membranes. The synthesis of zeolite A, Y and ZSM-5 was successfully obtained following a sequence, collection of the raw clay from Nigeria, metakaolinization, dealumination and actual hydrothermal synthesis of the zeolites. Raw ANK was refined using sedimentation technique and about 97% kaolin was recovered from the raw sample. A novel metakaolinization technique was developed to convert kaolin into a reactive metastable phase. Amorphous metakaolin was obtained at a temperature of 600oC and exposure time of 10 min. This is a significant result because previous studies use higher temperatures and longer exposure times for the metakaolinization step. The metakaolin was used to prepare a number of different zeolites under various conditions. Highly crystalline zeolite A was obtained at an ageing time of 12 h, crystallization time of 6 h and crystallization temperature of 100oC. Zeolite Y was obtained at an ageing time of 3 h, crystallization time of 9 h and crystallization temperature of 100oC. Zeolite Y was also synthesised by using a dealuminated kaolin and highly crystallized zeolite Y with Si/Al ratio of 1.56 and BET surface area was obtained of 630…
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