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Tartaric acid pellets as a core for extended release of sildenafil citrate: development via solid dispersion and factorial design

Amanda Moscibroski da Silva Bedin, Jéssika Adriane Janning, Volnei José Tondo, V. Galan, Fábio Pinheiro de Souza, Amabili Leal Pieracio, Giulia Sayuri Fukase dos Santos, Márcia Nunes da Silva et al.

Drug Development and Industrial Pharmacy, 2025

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Abstract

Abstract Introduction Pulmonary arterial hypertension (PAH) is a progressive disorder characterized by elevated pulmonary arterial pressure, causing vascular remodeling and eventual right heart failure. Sildenafil citrate (SC), a selective phosphodiesterase-5 inhibitor, used in PAH management; however, its clinical utility is limited by poor aqueous solubility and low oral bioavailability (38 - 42%). Objective This study aimed to develop an extended-release sildenafil citrate formulation using tartaric acid pellets as the core, with a solid dispersion system incorporating Soluplus® and Tween® 80 to enhance solubility and sustain release. Method A spray-drying technique was employed to prepare the solid dispersion, and a factorial design was used to optimize the formulation parameters. The optimized dispersion was layered onto inert tartaric acid and subsequently coated with 7% ethylcellulose and hypromellose (80:20) to achieve sustained drug release. Results The optimized formulation (DS03), comprising a 1:1 ratio of Soluplus®: to SC with 10% Tween® 80, increased SC solubility by 50% in FaSSIF (pH 6.5), from 0.04 to 0.06 mg/mL. Incorporation into coated tartaric acid pellets further enhanced solubility to 0.51 mg/mL, representing a 1,175% improvement over pure SC (a 12.75-fold increase). The formulation provided sustained drug release for up to 12 h, with a mean dissolution time (MDT) of 190 min, compared to less than 20 min for the immediate-release reference (Revatio®).…

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