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Online Power-Transformer Hot-Spot Estimation via Spectrum-Aware Physics-Data Hybrid Learning

Cao S

2026

Abstract

Abstract The growing share of converter-interfaced wind and photovoltaic generation exposes step-up transformers to rapid load changes and harmonic-rich currents. Conventional thermal models preserve physical interpretability but leave operating-condition-dependent residuals, whereas purely data-driven predictors may lose reliability outside the training regime. This study develops an explainable physics-data hybrid estimator for online power-transformer hot-spot temperature and overtemperature risk. A spectrum-aware thermal recursion converts the measured harmonic-current spectrum into frequency-weighted losses and propagates top-oil and winding states. A conditional C-vine copula then learns residual dependence on load factor, harmonic loss factor, ambient temperature, load-rate change, and the previous reliable residual, producing a median estimate, a 90% prediction interval, and an overtemperature probability. In a 30-day chronological simulation, the method achieved an MAE of 0.636°C, an RMSE of 0.797°C, a coefficient of determination of 0.9928, and 89.3% coverage for the nominal 90% interval. In a 15-day field campaign, the T2 hot-spot MAE and RMSE were 1.87°C and 2.34°C. Recall at the 98°C warning threshold was 12/13 (92.3%; 95% Wilson interval, 66.7%-98.6%). This method can effectively reduce temperature estimation errors under high harmonic loads, load ramping, and cooling state switching conditions.

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